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Project: Darrin-Pasadena USA
Garage Wood Door and Gate ● Custom Carving Design
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Home |
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Design >
Projects >
Darrin-Pasadena USA |
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TABLE OF CONTENTS |
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THE PROJECT: Garage Wood Door and Gate Custom Carving Design |
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Carving Design
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Certificate
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Colorchart
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Garage Door
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Garage Wood Door
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Blueprint Garage
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Blueprint Gate
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Wood Gate
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SPECIFICATIONS |
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GARAGE WOOD DOOR |
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WOODEN GATE |
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Product: |
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out swing garage door |
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single slab wood gate |
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Design: |
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see photos above |
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see photos above |
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Carving
location: |
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exterior side only |
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plain, no carving |
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Material: |
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taengwood |
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taengwood |
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Slab
dimensions: |
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84" wide X 90" high |
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43-1/2" wide X 59" high |
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Door
thickness: |
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2" |
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35 millimeters |
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Frame: |
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no frame |
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no frame |
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Door units: |
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one (1) set of double door |
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one single door |
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Finish: |
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pre-finished (moisture
sealant) |
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pre-finished (moisture
sealant) |
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Swing
direction: |
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out-swing |
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n/a |
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Glass: |
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3/16" thick installed by
client |
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no glass |
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Door shutter: |
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flat standard Thai shutter |
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n/a |
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Hinges: |
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provided by client |
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provided by client |
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DELIVERY TIME |
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Door
Production: |
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15 weeks |
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Garage Door
Shipping Size: |
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84" X 90" X 2" = 2 pieces |
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Gate
Shipping Size: |
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43-1/2" X 59" = 1 piece |
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Date Project
Started: |
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01-December-2005 |
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Expected
Finish Date: |
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15-March-2006 |
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PROJECT UPDATES |
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16-Jan-2006/1
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16-Jan-2006/2
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16-Jan-2006/3
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08-Mar-2006/1
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08-Mar-2006/2
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08-Mar-2006/3
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08-Mar-2006/4
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08-Mar-2006/5
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29-Apr-2006/1
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29-Apr-2006/2
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29-Apr-2006/3
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29-Apr-2006/4
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29-Apr-2006/5
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29-Apr-2006/6
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05-May-2006/1
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05-May-2006/2
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05-May-2006/3
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05-May-2006/4
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05-May-2006/5
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05-May-2006/6
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05-May-2006/7
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11-May-2006/1
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11-May-2006/2
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11-May-2006/3
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11-May-2006/4
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11-May-2006/5
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26-May-2006/1
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26-May-2006/2
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26-May-2006/3
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26-May-2006/4
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COMMUNICATION
- Sun, 04-Dec-2005 >> First photo update is
scheduled for Sunday, 15-January-2006
- Sun, 04-Dec-2005 >> The-Wood® Studio will
provide Certificate of Authenticity if requested
- Fri, 16-Dec-2005 >> We cut the selected
wood now, will place it in the kiln on 20-Dec-2005
- Thu, 05-Jan-2006 >> Due to the New
Year's celebrations the wood will be placed in the kiln on 10-Jan-2006
- Mon, 16-Jan-2006 >> The wood will remain
in kiln for about 3 weeks from now...
- Sat, 11-Feb-2006 >> The wood is still in
kiln, will check the moisture content again next week...
- Wed, 08-Mar-2006 >> The wood is dry and
in perfect condition. Will assemble the door and the gate in the next
two weeks by 30-Mar-2006
- Thu, 30-Mar-2006 >> The doors will be
assembled next week...
- Sat, 29-Apr-2006 >> Doors are being
assembled now. Will do carving from 03-May-2006 to 13-May-2006. Expect
to finish the project by May 15th. Please kindly email us a thickness of
the glass you'll be installing on the garage door?
- Fri, 05-May-2006 >> Carving in progress.
We plan to finish and to ship the door by May 15th
- Thu, 11-May-2006 >> Doors are finished
and ready for shipment...
- Fri, 26-May-2006 >> Doors are finished,
ready and waiting for shipment since 11-May-2006..
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Send email to
The-Wood® Door Studio now
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TAENG WOOD
Latin name "Shorea Obtusa".
Taeng or Modulus of Elasticity is a hardwood grown in Malaysia and
Indonesia. Natural color of the wood varies from dark reddish to mixture
of yellow and white. Taeng is as hard as Mahogany therefore carving on
Taeng is not as fine as on Teak. Taeng is about 30-40% less expensive
than Teak. It has a coarse grain and provides a good durability. Taeng
is not termite resistant by nature as Teak therefore protective
chemicals are applied. Taeng looks best when stained in darker colors.
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KILN-DRYING
All wood in the oven for four (4) weeks to a moisture
content of 8-9% followed by two (2) weeks of ‘resting’ to reabsorb
moisture in the air to ~10%. The moisture level is measured by electronic
instruments.
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PANELS
Structural hardwood V-grooved minimizes the possibility of a joint
separation. Permanently bonded with watertype-1 glue.
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STILES & RAIL CONSTRUCTION
Mortise and tenon, glued with exterior Type-1 waterproof
glue. Because wood tends to warp when it becomes damp, we make vertical
rails from two separate pieces of wood, then laminating them together
lengthwise, with the grain running in opposite directions. The same is
done with the stiles. Then when moisture penetrates the door, the
laminated pieces tend to bow in opposite directions, negating the warping
effect.
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MOLDING
Molding around lites and panels. Certain designs have recessed molding.
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PANEL END SEALING
All
panels are end sealed with under coat paint before the door is assembled
to minimize shrinking and swelling.
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CARVING
Authentic
hand carving by best Thailand’s craftsmen. No
routers, no machine tools are used. Over 4,000 carving styles available
for doors frames casing and lintels in many categories such as Americana,
animals, architectural, Asian, business, Disney, dragons, mythology,
nautical, wildlife and much more...
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SANDING
Machine sanded with super fine No. 220 grit paper followed by detailed
hand sanding. No machine or cross grain sand marks. Ready for finish.
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FINISHING (MARITIME)
- 12-Step
PermaLane II®
- Penetrating wiping stain sets the color
- Three Separate coats of alkyd moisture
seal with fine sanding between coats
- Two coats of imported from Germany ‘Bayer
Brand’ catalyzed Poly-Urethane with ultraviolet absorbers. Light sanding
between coats
- Stain brightener applied
- Detailed hand rubbed to smooth satin
finish
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WARRANTY
The-Wood Studio Limited Warranty
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CERTIFICATE OF AUTHENTICITY
We issue a Lifetime
Certificate of Authenticity. The-Wood Studio certifies that every door
we design and make is by order only. This is an original and authentic
product. It is genuine and the only one made by The-Wood Studio. It is not
a replica, a rebuild or repair; it has been newly built by skilled
artisan. No two doors are identical, thus making each one of a kind. Only
authentic hand carving is performed, no routers or machine tools of any
type are used.
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Copyright ©
2007 the-wood.com |
Updated 01-Aug-2007 |
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